Schaeffler wins prestigious German Innovation Award for the implementation of its own Industrial Metaverse at Schaeffler plants The Industrial Metaverse combines real-world production with digital simulation, ensuring even more efficient manufacturing processes Accolade underscores Schaeffler’s high level of innovation in autonomous and AI-assisted manufacturing Motion Technology Company, Schaeffler, has received the prestigious German Innovation Award in the ‘Large Companies’ category for its Industrial Metaverse. The digital ecosystem bridges the gap between the physical shop floor and the virtual environment. Thanks to the seamless integration of AI-supported simulation models and software solutions, Schaeffler is creating a highly efficient, data-driven production environment. This technological foundation is laying the groundwork for the large-scale use of autonomous production resources, such as humanoid robots. In doing so, Schaeffler is accelerating its transition to a digital and autonomous production environment. The German Innovation Award is presented annually by the business news magazine WirtschaftsWoche, in collaboration with Accenture, the BMW Foundation, and O2 Telefónica, under the patronage of the German Federal Ministry for Economic Affairs and Energy. It celebrates companies whose innovative solutions make a significant contribution to strengthening the global competitiveness of Germany and Europe. Klaus Rosenfeld, CEO of Schaeffler AG, says: “We are very pleased to have received the German Innovation Award in the ‘Large Companies’ category. With the Industrial Metaverse, we are not only creating a digital twin of our plants but also a learning ecosystem in manufacturing that will help secure our long-term competitiveness. By using AI in industrial applications and deploying humanoid robots in manufacturing, we are laying the foundation for the factory of the future.” Industrial Metaverse: From simulation to production applications The Schaeffler Industrial Metaverse combines a realistic, three-dimensional digital map of the production environment with a life-like simulation of physical processes. In addition, it integrates the control software for autonomous systems such as automated guided vehicles (AGVs), humanoids, and programmable logic controllers. With the help of physical AI, sensor signals are evaluated, correlations and patterns are identified, and targeted actions are determined. While robots are practicing their motion sequences in the virtual environment, assembly processes are already being optimized for maximum efficiency prior to their use in the real world. This enables, for the first time, the automation of processes previously regarded as too complex or uneconomical. Schaeffler’s Industrial Metaverse is already being used at ten locations. By 2030, Schaeffler plans to expand it to 50 percent of its plants worldwide. Dr. Jochen Schröder, COO of Schaeffler AG, says: “For us, the Industrial Metaverse is far more than just a means to optimize processes. It is the key enabler for the scaling up of humanoid robots, as cyber-physical systems can already be trained by physical AI in the virtual space quickly and efficiently. By using the Industrial Metaverse, we are paving the way for flexible, high-level automation and greater efficiency in our worldwide volume production.”